25 May '13, 7pm

Electric bike forum- Phase bullet insulation fused: I've been getting power fluctuations over the last few day...

I've been getting power fluctuations over the last few days so I decided to check out the phase connectors. The insulation on the 3 bullet connectors was blackened and welded to each other. On pulling them apart some bare connector was showing. The male/female sides were also completely welded together. After cutting off the insulation, I found the connections to be quite loose which would account for at least some of the excessive heat. I never liked these bullet connectors anyway. I've now tightened the connections a bit and put some tape around them. The power seems stable but I'm thinking of changing the bullets for one of the 3 blade power connectors found on controllers.

Full article: http://www.pedelecs.co.uk/forum/electric-bicycles/14751-p...

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